{
  "name": "2026 U.S. Compressed-Air Leak Cost Reference Dataset",
  "identifier": "FWACR-LEAK-2026-05-v2",
  "dataset_version": "2026-05-v2",
  "created_date": "2026-07-29",
  "last_verified_date": "2026-07-29",
  "description": "Original derived dataset joining U.S. Department of Energy equivalent-orifice leak-flow values and shape factors to May 2026 U.S. Energy Information Administration industrial-sector average electricity prices for all 50 states, the District of Columbia, and the U.S. benchmark.",
  "status": "Modeled gross electricity-cost estimates derived from preliminary EIA prices; not measurements of any facility or guaranteed repair savings.",
  "record_count": 52,
  "reference_basis": {
    "pressure_psig": 100,
    "specific_power_kw_per_100_cfm": 18,
    "annual_operating_hours": 8760,
    "sharp_orifice_factor": 0.61,
    "well_rounded_orifice_factor": 0.97,
    "cost_formula": "annual_cost_usd = DOE_uncorrected_flow_cfm × orifice_factor × (specific_power_kw_per_100_cfm ÷ 100) × annual_operating_hours × (electricity_price_cents_per_kwh ÷ 100)",
    "cost_scope": "Gross electricity cost required to produce the escaping air; no compressor-control adjustment is applied in the state dataset."
  },
  "sources": {
    "DOE_2004": {
      "title": "Minimize Compressed Air Leaks, Compressed Air Tip Sheet #3",
      "url": "https://www.energy.gov/sites/prod/files/2014/05/f16/compressed_air3.pdf",
      "publication_date": "2004-08"
    },
    "EIA_May_2026": {
      "title": "Electric Power Monthly, Table 5.6.A",
      "url": "https://www.eia.gov/electricity/monthly/epm_table_grapher.php?t=epmt_5_6_a",
      "data_period": "May 2026",
      "release_date": "2026-07-23",
      "status": "preliminary"
    },
    "NREL_2021": {
      "title": "Chapter 22: Compressed Air Evaluation Protocol",
      "url": "https://www.nrel.gov/docs/fy21osti/77820.pdf",
      "publication_date": "2021-01"
    }
  },
  "doe_leak_flow_table_uncorrected_cfm": {
    "70": {
      "1/64 in": 0.29,
      "1/32 in": 1.16,
      "1/16 in": 4.66,
      "1/8 in": 18.62,
      "1/4 in": 74.4,
      "3/8 in": 167.8
    },
    "80": {
      "1/64 in": 0.32,
      "1/32 in": 1.26,
      "1/16 in": 5.24,
      "1/8 in": 20.76,
      "1/4 in": 83.1,
      "3/8 in": 187.2
    },
    "90": {
      "1/64 in": 0.36,
      "1/32 in": 1.46,
      "1/16 in": 5.72,
      "1/8 in": 23.1,
      "1/4 in": 92,
      "3/8 in": 206.6
    },
    "100": {
      "1/64 in": 0.4,
      "1/32 in": 1.55,
      "1/16 in": 6.31,
      "1/8 in": 25.22,
      "1/4 in": 100.9,
      "3/8 in": 227
    },
    "125": {
      "1/64 in": 0.48,
      "1/32 in": 1.94,
      "1/16 in": 7.66,
      "1/8 in": 30.65,
      "1/4 in": 122.2,
      "3/8 in": 275.5
    }
  },
  "nrel_2021_compressor_control_adjustment_factors": {
    "Reciprocating — on/off": 1,
    "Reciprocating — load/unload": 0.74,
    "Oil-free rotary screw — load/unload": 0.73,
    "Oil-injected rotary screw — load/unload, 1 gal/cfm storage": 0.43,
    "Oil-injected rotary screw — load/unload, 3 gal/cfm storage": 0.53,
    "Oil-injected rotary screw — load/unload, 5 gal/cfm storage": 0.63,
    "Oil-injected rotary screw — load/unload, 10 gal/cfm storage": 0.73,
    "Rotary screw — inlet modulation": 0.3,
    "Rotary screw — inlet modulation with unloading": 0.3,
    "Rotary screw — variable displacement": 0.6,
    "Rotary screw — variable-speed drive": 0.97
  },
  "nrel_leak_down_formula": "Leak flow SCFM = [(system volume ft^3 × pressure change psig) ÷ (elapsed time minutes × local atmospheric pressure psia)] × 1.25",
  "records": [
    {
      "jurisdiction": "Alabama",
      "eia_industrial_average_price_cents_per_kwh_may_2026": 7.89,
      "eia_data_status": "Preliminary estimate based on a cutoff model sample",
      "eia_data_period": "May 2026",
      "eia_release_date": "2026-07-23",
      "pressure_psig": 100,
      "specific_power_kw_per_100_cfm": 18,
      "annual_operating_hours": 8760,
      "sharp_orifice_factor": 0.61,
      "well_rounded_orifice_factor": 0.97,
      "leak_sizes": {
        "1/64 in": {
          "equivalent_orifice_inches": 0.015625,
          "doe_uncorrected_flow_cfm": 0.4,
          "sharp_flow_cfm": 0.244,
          "well_rounded_flow_cfm": 0.388,
          "sharp_annual_kwh": 384.7392,
          "well_rounded_annual_kwh": 611.7984,
          "sharp_annual_cost_usd": 30.36,
          "well_rounded_annual_cost_usd": 48.27,
          "sharp_power_kw": 0.0439,
          "well_rounded_power_kw": 0.0698
        },
        "1/32 in": {
          "equivalent_orifice_inches": 0.03125,
          "doe_uncorrected_flow_cfm": 1.55,
          "sharp_flow_cfm": 0.9455,
          "well_rounded_flow_cfm": 1.5035,
          "sharp_annual_kwh": 1490.8644,
          "well_rounded_annual_kwh": 2370.7188,
          "sharp_annual_cost_usd": 117.63,
          "well_rounded_annual_cost_usd": 187.05,
          "sharp_power_kw": 0.1702,
          "well_rounded_power_kw": 0.2706
        },
        "1/16 in": {
          "equivalent_orifice_inches": 0.0625,
          "doe_uncorrected_flow_cfm": 6.31,
          "sharp_flow_cfm": 3.8491,
          "well_rounded_flow_cfm": 6.1207,
          "sharp_annual_kwh": 6069.2609,
          "well_rounded_annual_kwh": 9651.1198,
          "sharp_annual_cost_usd": 478.86,
          "well_rounded_annual_cost_usd": 761.47,
          "sharp_power_kw": 0.6928,
          "well_rounded_power_kw": 1.1017
        },
        "1/8 in": {
          "equivalent_orifice_inches": 0.125,
          "doe_uncorrected_flow_cfm": 25.22,
          "sharp_flow_cfm": 15.3842,
          "well_rounded_flow_cfm": 24.4634,
          "sharp_annual_kwh": 24257.8066,
          "well_rounded_annual_kwh": 38573.8891,
          "sharp_annual_cost_usd": 1913.94,
          "well_rounded_annual_cost_usd": 3043.48,
          "sharp_power_kw": 2.7692,
          "well_rounded_power_kw": 4.4034
        },
        "1/4 in": {
          "equivalent_orifice_inches": 0.25,
          "doe_uncorrected_flow_cfm": 100.9,
          "sharp_flow_cfm": 61.549,
          "well_rounded_flow_cfm": 97.873,
          "sharp_annual_kwh": 97050.4632,
          "well_rounded_annual_kwh": 154326.1464,
          "sharp_annual_cost_usd": 7657.28,
          "well_rounded_annual_cost_usd": 12176.33,
          "sharp_power_kw": 11.0788,
          "well_rounded_power_kw": 17.6171
        },
        "3/8 in": {
          "equivalent_orifice_inches": 0.375,
          "doe_uncorrected_flow_cfm": 227,
          "sharp_flow_cfm": 138.47,
          "well_rounded_flow_cfm": 220.19,
          "sharp_annual_kwh": 218339.496,
          "well_rounded_annual_kwh": 347195.592,
          "sharp_annual_cost_usd": 17226.99,
          "well_rounded_annual_cost_usd": 27393.73,
          "sharp_power_kw": 24.9246,
          "well_rounded_power_kw": 39.6342
        }
      }
    },
    {
      "jurisdiction": "Alaska",
      "eia_industrial_average_price_cents_per_kwh_may_2026": 31.36,
      "eia_data_status": "Preliminary estimate based on a cutoff model sample",
      "eia_data_period": "May 2026",
      "eia_release_date": "2026-07-23",
      "pressure_psig": 100,
      "specific_power_kw_per_100_cfm": 18,
      "annual_operating_hours": 8760,
      "sharp_orifice_factor": 0.61,
      "well_rounded_orifice_factor": 0.97,
      "leak_sizes": {
        "1/64 in": {
          "equivalent_orifice_inches": 0.015625,
          "doe_uncorrected_flow_cfm": 0.4,
          "sharp_flow_cfm": 0.244,
          "well_rounded_flow_cfm": 0.388,
          "sharp_annual_kwh": 384.7392,
          "well_rounded_annual_kwh": 611.7984,
          "sharp_annual_cost_usd": 120.65,
          "well_rounded_annual_cost_usd": 191.86,
          "sharp_power_kw": 0.0439,
          "well_rounded_power_kw": 0.0698
        },
        "1/32 in": {
          "equivalent_orifice_inches": 0.03125,
          "doe_uncorrected_flow_cfm": 1.55,
          "sharp_flow_cfm": 0.9455,
          "well_rounded_flow_cfm": 1.5035,
          "sharp_annual_kwh": 1490.8644,
          "well_rounded_annual_kwh": 2370.7188,
          "sharp_annual_cost_usd": 467.54,
          "well_rounded_annual_cost_usd": 743.46,
          "sharp_power_kw": 0.1702,
          "well_rounded_power_kw": 0.2706
        },
        "1/16 in": {
          "equivalent_orifice_inches": 0.0625,
          "doe_uncorrected_flow_cfm": 6.31,
          "sharp_flow_cfm": 3.8491,
          "well_rounded_flow_cfm": 6.1207,
          "sharp_annual_kwh": 6069.2609,
          "well_rounded_annual_kwh": 9651.1198,
          "sharp_annual_cost_usd": 1903.32,
          "well_rounded_annual_cost_usd": 3026.59,
          "sharp_power_kw": 0.6928,
          "well_rounded_power_kw": 1.1017
        },
        "1/8 in": {
          "equivalent_orifice_inches": 0.125,
          "doe_uncorrected_flow_cfm": 25.22,
          "sharp_flow_cfm": 15.3842,
          "well_rounded_flow_cfm": 24.4634,
          "sharp_annual_kwh": 24257.8066,
          "well_rounded_annual_kwh": 38573.8891,
          "sharp_annual_cost_usd": 7607.25,
          "well_rounded_annual_cost_usd": 12096.77,
          "sharp_power_kw": 2.7692,
          "well_rounded_power_kw": 4.4034
        },
        "1/4 in": {
          "equivalent_orifice_inches": 0.25,
          "doe_uncorrected_flow_cfm": 100.9,
          "sharp_flow_cfm": 61.549,
          "well_rounded_flow_cfm": 97.873,
          "sharp_annual_kwh": 97050.4632,
          "well_rounded_annual_kwh": 154326.1464,
          "sharp_annual_cost_usd": 30435.03,
          "well_rounded_annual_cost_usd": 48396.68,
          "sharp_power_kw": 11.0788,
          "well_rounded_power_kw": 17.6171
        },
        "3/8 in": {
          "equivalent_orifice_inches": 0.375,
          "doe_uncorrected_flow_cfm": 227,
          "sharp_flow_cfm": 138.47,
          "well_rounded_flow_cfm": 220.19,
          "sharp_annual_kwh": 218339.496,
          "well_rounded_annual_kwh": 347195.592,
          "sharp_annual_cost_usd": 68471.27,
          "well_rounded_annual_cost_usd": 108880.54,
          "sharp_power_kw": 24.9246,
          "well_rounded_power_kw": 39.6342
        }
      }
    },
    {
      "jurisdiction": "Arizona",
      "eia_industrial_average_price_cents_per_kwh_may_2026": 7.54,
      "eia_data_status": "Preliminary estimate based on a cutoff model sample",
      "eia_data_period": "May 2026",
      "eia_release_date": "2026-07-23",
      "pressure_psig": 100,
      "specific_power_kw_per_100_cfm": 18,
      "annual_operating_hours": 8760,
      "sharp_orifice_factor": 0.61,
      "well_rounded_orifice_factor": 0.97,
      "leak_sizes": {
        "1/64 in": {
          "equivalent_orifice_inches": 0.015625,
          "doe_uncorrected_flow_cfm": 0.4,
          "sharp_flow_cfm": 0.244,
          "well_rounded_flow_cfm": 0.388,
          "sharp_annual_kwh": 384.7392,
          "well_rounded_annual_kwh": 611.7984,
          "sharp_annual_cost_usd": 29.01,
          "well_rounded_annual_cost_usd": 46.13,
          "sharp_power_kw": 0.0439,
          "well_rounded_power_kw": 0.0698
        },
        "1/32 in": {
          "equivalent_orifice_inches": 0.03125,
          "doe_uncorrected_flow_cfm": 1.55,
          "sharp_flow_cfm": 0.9455,
          "well_rounded_flow_cfm": 1.5035,
          "sharp_annual_kwh": 1490.8644,
          "well_rounded_annual_kwh": 2370.7188,
          "sharp_annual_cost_usd": 112.41,
          "well_rounded_annual_cost_usd": 178.75,
          "sharp_power_kw": 0.1702,
          "well_rounded_power_kw": 0.2706
        },
        "1/16 in": {
          "equivalent_orifice_inches": 0.0625,
          "doe_uncorrected_flow_cfm": 6.31,
          "sharp_flow_cfm": 3.8491,
          "well_rounded_flow_cfm": 6.1207,
          "sharp_annual_kwh": 6069.2609,
          "well_rounded_annual_kwh": 9651.1198,
          "sharp_annual_cost_usd": 457.62,
          "well_rounded_annual_cost_usd": 727.69,
          "sharp_power_kw": 0.6928,
          "well_rounded_power_kw": 1.1017
        },
        "1/8 in": {
          "equivalent_orifice_inches": 0.125,
          "doe_uncorrected_flow_cfm": 25.22,
          "sharp_flow_cfm": 15.3842,
          "well_rounded_flow_cfm": 24.4634,
          "sharp_annual_kwh": 24257.8066,
          "well_rounded_annual_kwh": 38573.8891,
          "sharp_annual_cost_usd": 1829.04,
          "well_rounded_annual_cost_usd": 2908.47,
          "sharp_power_kw": 2.7692,
          "well_rounded_power_kw": 4.4034
        },
        "1/4 in": {
          "equivalent_orifice_inches": 0.25,
          "doe_uncorrected_flow_cfm": 100.9,
          "sharp_flow_cfm": 61.549,
          "well_rounded_flow_cfm": 97.873,
          "sharp_annual_kwh": 97050.4632,
          "well_rounded_annual_kwh": 154326.1464,
          "sharp_annual_cost_usd": 7317.6,
          "well_rounded_annual_cost_usd": 11636.19,
          "sharp_power_kw": 11.0788,
          "well_rounded_power_kw": 17.6171
        },
        "3/8 in": {
          "equivalent_orifice_inches": 0.375,
          "doe_uncorrected_flow_cfm": 227,
          "sharp_flow_cfm": 138.47,
          "well_rounded_flow_cfm": 220.19,
          "sharp_annual_kwh": 218339.496,
          "well_rounded_annual_kwh": 347195.592,
          "sharp_annual_cost_usd": 16462.8,
          "well_rounded_annual_cost_usd": 26178.55,
          "sharp_power_kw": 24.9246,
          "well_rounded_power_kw": 39.6342
        }
      }
    },
    {
      "jurisdiction": "Arkansas",
      "eia_industrial_average_price_cents_per_kwh_may_2026": 6.69,
      "eia_data_status": "Preliminary estimate based on a cutoff model sample",
      "eia_data_period": "May 2026",
      "eia_release_date": "2026-07-23",
      "pressure_psig": 100,
      "specific_power_kw_per_100_cfm": 18,
      "annual_operating_hours": 8760,
      "sharp_orifice_factor": 0.61,
      "well_rounded_orifice_factor": 0.97,
      "leak_sizes": {
        "1/64 in": {
          "equivalent_orifice_inches": 0.015625,
          "doe_uncorrected_flow_cfm": 0.4,
          "sharp_flow_cfm": 0.244,
          "well_rounded_flow_cfm": 0.388,
          "sharp_annual_kwh": 384.7392,
          "well_rounded_annual_kwh": 611.7984,
          "sharp_annual_cost_usd": 25.74,
          "well_rounded_annual_cost_usd": 40.93,
          "sharp_power_kw": 0.0439,
          "well_rounded_power_kw": 0.0698
        },
        "1/32 in": {
          "equivalent_orifice_inches": 0.03125,
          "doe_uncorrected_flow_cfm": 1.55,
          "sharp_flow_cfm": 0.9455,
          "well_rounded_flow_cfm": 1.5035,
          "sharp_annual_kwh": 1490.8644,
          "well_rounded_annual_kwh": 2370.7188,
          "sharp_annual_cost_usd": 99.74,
          "well_rounded_annual_cost_usd": 158.6,
          "sharp_power_kw": 0.1702,
          "well_rounded_power_kw": 0.2706
        },
        "1/16 in": {
          "equivalent_orifice_inches": 0.0625,
          "doe_uncorrected_flow_cfm": 6.31,
          "sharp_flow_cfm": 3.8491,
          "well_rounded_flow_cfm": 6.1207,
          "sharp_annual_kwh": 6069.2609,
          "well_rounded_annual_kwh": 9651.1198,
          "sharp_annual_cost_usd": 406.03,
          "well_rounded_annual_cost_usd": 645.66,
          "sharp_power_kw": 0.6928,
          "well_rounded_power_kw": 1.1017
        },
        "1/8 in": {
          "equivalent_orifice_inches": 0.125,
          "doe_uncorrected_flow_cfm": 25.22,
          "sharp_flow_cfm": 15.3842,
          "well_rounded_flow_cfm": 24.4634,
          "sharp_annual_kwh": 24257.8066,
          "well_rounded_annual_kwh": 38573.8891,
          "sharp_annual_cost_usd": 1622.85,
          "well_rounded_annual_cost_usd": 2580.59,
          "sharp_power_kw": 2.7692,
          "well_rounded_power_kw": 4.4034
        },
        "1/4 in": {
          "equivalent_orifice_inches": 0.25,
          "doe_uncorrected_flow_cfm": 100.9,
          "sharp_flow_cfm": 61.549,
          "well_rounded_flow_cfm": 97.873,
          "sharp_annual_kwh": 97050.4632,
          "well_rounded_annual_kwh": 154326.1464,
          "sharp_annual_cost_usd": 6492.68,
          "well_rounded_annual_cost_usd": 10324.42,
          "sharp_power_kw": 11.0788,
          "well_rounded_power_kw": 17.6171
        },
        "3/8 in": {
          "equivalent_orifice_inches": 0.375,
          "doe_uncorrected_flow_cfm": 227,
          "sharp_flow_cfm": 138.47,
          "well_rounded_flow_cfm": 220.19,
          "sharp_annual_kwh": 218339.496,
          "well_rounded_annual_kwh": 347195.592,
          "sharp_annual_cost_usd": 14606.91,
          "well_rounded_annual_cost_usd": 23227.39,
          "sharp_power_kw": 24.9246,
          "well_rounded_power_kw": 39.6342
        }
      }
    },
    {
      "jurisdiction": "California",
      "eia_industrial_average_price_cents_per_kwh_may_2026": 20.2,
      "eia_data_status": "Preliminary estimate based on a cutoff model sample",
      "eia_data_period": "May 2026",
      "eia_release_date": "2026-07-23",
      "pressure_psig": 100,
      "specific_power_kw_per_100_cfm": 18,
      "annual_operating_hours": 8760,
      "sharp_orifice_factor": 0.61,
      "well_rounded_orifice_factor": 0.97,
      "leak_sizes": {
        "1/64 in": {
          "equivalent_orifice_inches": 0.015625,
          "doe_uncorrected_flow_cfm": 0.4,
          "sharp_flow_cfm": 0.244,
          "well_rounded_flow_cfm": 0.388,
          "sharp_annual_kwh": 384.7392,
          "well_rounded_annual_kwh": 611.7984,
          "sharp_annual_cost_usd": 77.72,
          "well_rounded_annual_cost_usd": 123.58,
          "sharp_power_kw": 0.0439,
          "well_rounded_power_kw": 0.0698
        },
        "1/32 in": {
          "equivalent_orifice_inches": 0.03125,
          "doe_uncorrected_flow_cfm": 1.55,
          "sharp_flow_cfm": 0.9455,
          "well_rounded_flow_cfm": 1.5035,
          "sharp_annual_kwh": 1490.8644,
          "well_rounded_annual_kwh": 2370.7188,
          "sharp_annual_cost_usd": 301.15,
          "well_rounded_annual_cost_usd": 478.89,
          "sharp_power_kw": 0.1702,
          "well_rounded_power_kw": 0.2706
        },
        "1/16 in": {
          "equivalent_orifice_inches": 0.0625,
          "doe_uncorrected_flow_cfm": 6.31,
          "sharp_flow_cfm": 3.8491,
          "well_rounded_flow_cfm": 6.1207,
          "sharp_annual_kwh": 6069.2609,
          "well_rounded_annual_kwh": 9651.1198,
          "sharp_annual_cost_usd": 1225.99,
          "well_rounded_annual_cost_usd": 1949.53,
          "sharp_power_kw": 0.6928,
          "well_rounded_power_kw": 1.1017
        },
        "1/8 in": {
          "equivalent_orifice_inches": 0.125,
          "doe_uncorrected_flow_cfm": 25.22,
          "sharp_flow_cfm": 15.3842,
          "well_rounded_flow_cfm": 24.4634,
          "sharp_annual_kwh": 24257.8066,
          "well_rounded_annual_kwh": 38573.8891,
          "sharp_annual_cost_usd": 4900.08,
          "well_rounded_annual_cost_usd": 7791.93,
          "sharp_power_kw": 2.7692,
          "well_rounded_power_kw": 4.4034
        },
        "1/4 in": {
          "equivalent_orifice_inches": 0.25,
          "doe_uncorrected_flow_cfm": 100.9,
          "sharp_flow_cfm": 61.549,
          "well_rounded_flow_cfm": 97.873,
          "sharp_annual_kwh": 97050.4632,
          "well_rounded_annual_kwh": 154326.1464,
          "sharp_annual_cost_usd": 19604.19,
          "well_rounded_annual_cost_usd": 31173.88,
          "sharp_power_kw": 11.0788,
          "well_rounded_power_kw": 17.6171
        },
        "3/8 in": {
          "equivalent_orifice_inches": 0.375,
          "doe_uncorrected_flow_cfm": 227,
          "sharp_flow_cfm": 138.47,
          "well_rounded_flow_cfm": 220.19,
          "sharp_annual_kwh": 218339.496,
          "well_rounded_annual_kwh": 347195.592,
          "sharp_annual_cost_usd": 44104.58,
          "well_rounded_annual_cost_usd": 70133.51,
          "sharp_power_kw": 24.9246,
          "well_rounded_power_kw": 39.6342
        }
      }
    },
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